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Library / Heat Transfer / HTR-12

Heat Transfer

Log-mean temperature difference

The correct average temperature difference along a heat exchanger when the difference changes from one end to the other.

Ref
HTR-12
Rev
v1
Field
Heat Transfer
Result
ΔTlm [K]

ΔT₁ and ΔT₂ are the temperature differences between the hot and cold streams at the two ends of the exchanger. The heat transferred is Q = U A ΔTlm, where U is the overall coefficient and A the area. Which end is called 1 does not matter, since the result is symmetric in the two.

The correct average temperature difference along a heat exchanger when the difference changes from one end to the other.

Calculator

Solve for
K
K
1500
K
1500
  • Arithmetic mean of the two differences60 K
  • Area needed for 100 kW at U = 500 W/m²·K3.466 m²

What drives the result

Each variable is moved across its typical range while the others stay at the values above. The longest bar is the key driver.

Log-mean difference (K) current value 57.71 K
ΔT2Temperature difference at end 2Key driver
18229
ΔT1Temperature difference at end 1
10.6182
  • The log mean (57.7 K) is a little below the simple average (60 K). Using the average would oversize the heat flow by about 4 % and undersize the area.
  • If one end difference falls to zero, ΔTlm falls to zero and the area needed becomes unlimited, which is why exchangers are not designed with a zero approach temperature.
Chart data as tables

Ranked variables

VariableTypical rangeLowest resultHighest resultSwing (K)Local stepChange in result
ΔT2 Temperature difference at end 21 to 500 K18.03229.2211.2+10%+4.35 %
ΔT1 Temperature difference at end 11 to 500 K10.57182.1171.6+10%+5.49 %

Sweep of Temperature difference at end 2

Temperature difference at end 2 (K)Log-mean difference (K)
118.03
63.3871.37
125.8101.2
188.1126.5
250.5149.4
312.9170.8
375.3191
437.6210.4
500229.2

Sweep one variable

Log-mean difference (K)Hover, touch, or use the arrow keys on the chart
50100150200 100200300400500 Temperature difference at end 2 (K) now 57.71

Variables and how each one contributes

ΔTlm

Log-mean difference

Result · K

What the equation gives you. Everything else feeds it.

ΔT1

Temperature difference at end 1

K · typical 1 to 500

The temperature difference between the two streams at end 1. Raises the mean difference; the effect is about half in proportion at the defaults. A 10 % rise in ΔT₁ raises ΔTlm by about 5.5 %.

ΔT2

Temperature difference at end 2

K · typical 1 to 500

The temperature difference between the two streams at end 2. Raises the mean difference, with a smaller effect than ΔT₁ because it is the smaller one. A 10 % rise in ΔT₂ raises ΔTlm by about 4.3 %.

Worked example with the values above

  1. Difference of the ends: ΔT₁ − ΔT₂ = 80 − 40 = 40 K.
  2. Logarithm of the ratio: ln(80/40) = 0.69315.
  3. ΔTlm = 40 / 0.69315 = 57.71 K.

Assumptions and limits

  • Steady flow with constant specific heats and a constant overall coefficient U.
  • No heat loss to the surroundings and no phase change (or a constant temperature stream for boiling or condensing).

Common mistakes

  • Subtracting the inlet and outlet temperatures of one stream instead of taking the difference between the streams at each end.
  • Using the same formula for a cross-flow exchanger without a correction factor.

Statistics and uncertainty

For ratios ΔT₁/ΔT₂ under about 2 the average and the log mean differ by less than 4 %, so the choice hardly matters. When one end difference is small, a 1 K error in it can change ΔTlm by tens of per cent and so the required area.

Where it is used

  • Sizing counter-flow and parallel-flow heat exchangers.
  • Checking the performance of an existing exchanger from measured temperatures.

Maths you need

  • Natural logarithm: ln of a ratio
  • Heat exchanger terms: hot and cold streams

Related formulas

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