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Library / Driveline and transmission / DRV-01

Driveline and transmission

Overall driveline reduction ratio

Overall reduction between the engine and the wheels: the gearbox ratio multiplied by the final-drive ratio.

Ref
DRV-01
Rev
v1
Field
Driveline and transmission
Result
i

The engine speed divided by the wheel speed is the overall ratio i. Each reduction stage multiplies it, so i = ig if, and a transfer case or hub reduction would add another factor. With i greater than 1, the engine turns faster than the wheels and the torque at the wheels is larger than the engine torque by about the same factor, less losses. A ratio below 1 is an overdrive. A published gearbox ratio of 1.19, for example, is still a reduction, not an overdrive.

Overall reduction between the engine and the wheels: the gearbox ratio multiplied by the final-drive ratio. A ratio above one is a reduction, so the engine turns faster than the wheels.

Calculator

Solve for
0.77
18
  • Wheel speed when the engine turns at 2000 rpm142.9 rpm
  • Vehicle speed at 2000 rpm with a rolling radius of 0.55 m29.62 km/h

What drives the result

Each variable is moved across its typical range while the others stay at the values above. The longest bar is the key driver.

Overall ratio () current value 14
igGearbox ratioKey driver
2.828
ifFinal-drive ratio
3.528
  • A 3.5 gearbox ratio and a 4 final drive give an overall ratio of 14. At 2000 rpm that is 29.6 km/h on tyres of 0.55 m radius.
  • Because ratios multiply, a 10 % change in either stage changes the overall ratio by 10 %. A ratio above 1 multiplies torque and divides speed by the same factor, less the losses in the driveline.
Chart data as tables

Ranked variables

VariableTypical rangeLowest resultHighest resultSwing ()Local stepChange in result
ig Gearbox ratio0.7 to 7 2.82825.2+10%+10 %
if Final-drive ratio1 to 8 3.52824.5+10%+10 %

Sweep of Gearbox ratio

Gearbox ratioOverall ratio
0.72.8
1.4875.95
2.2759.1
3.06312.25
3.8515.4
4.63818.55
5.42521.7
6.21324.85
728

Sweep one variable

Overall ratio ()Hover, touch, or use the arrow keys on the chart
51015202530 1234567 Gearbox ratio now 14

Variables and how each one contributes

i

Overall ratio

Result ·

What the equation gives you. Everything else feeds it.

ig

Gearbox ratio

· typical 0.7 to 7

The ratio of the gearbox in the gear being used, engine speed divided by output-shaft speed. A first gear is around 3 to 7 and a top gear near or below 1. Raises the overall ratio in proportion. Raising it by 10 % (to 3.85) moves the result by +10 %, from 14 to 15.4.

if

Final-drive ratio

· typical 1 to 8

The ratio of the final drive (the axle), input divided by output. Heavy vehicles often use 3 to 8. Raises the overall ratio in proportion. Raising it by 10 % (to 4.4) moves the result by +10 %, from 14 to 15.4.

Worked example with the values above

  1. Multiply the stage ratios: i = ig × if = 3.5 × 4.
  2. i = 14.
  3. So the engine turns 14 times for each wheel revolution; at 2000 rpm the wheels turn at 142.9 rpm.

Assumptions and limits

  • Ideal gear stages with no slip, using the engine-to-wheel convention for the ratio.
  • Ratios of all stages are expressed the same way (input speed over output speed).

Common mistakes

  • Mixing the engine-to-wheel convention with its inverse in one stage.
  • Calling a ratio above 1 an overdrive.

Statistics and uncertainty

Tooth-count ratios are exact, so the overall ratio is known precisely. The uncertainty in road speed comes from the rolling radius, which changes with tyre pressure, load and wear by a few per cent, and from slip.

Where it is used

  • Combining gearbox, transfer-case and axle ratios before working out wheel force and road speed.
  • Checking that a published ratio table gives the right overall ratio.

Maths you need

  • Ratios: multiplying stage by stage
  • Gear ratio: input speed divided by output speed

Related formulas

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